Comprehensive Overview of Printing Techniques
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Manufacturing Flow:
Sheet printing (4-6 color process)
Varnish application (2-5μm coating)
Stoving (150-180°C for 8-12 minutes)
Bodymaking (DWI or DRD processes)
Quality Benchmarks:
Adhesion: Cross-hatch test (ASTM D3359)
Chemical resistance: MEK rubs (50+ cycles)
Sterilization: 121°C/30min steam treatment
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Inline Printing Systems:
Dry offset (litho) presses (6-8 stations)
UV-LED curing (365-395nm wavelength)
Hot foil stamping integration
Performance Standards:
Line speed: 800-1,200 cans/minute
Registration accuracy: ±0.1mm
Ink cure: 95%+ polymerization in <0.5s
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Surface Treatments:
Corona discharge (48-52 dynes/cm)
Base coat application (3-5μm)
Overprint varnish options:
Matte (20-30 gloss units)
Gloss (70-80 gloss units)
Soft-touch (special effect)
Decoration Methods:
In-mold labeling (IML)
Shrink sleeve application
Direct-to-shape digital printing